wtondu

This is my second RV, the first being an RV-7A first flown in 2005 and sold in 2012.

Feb 172016
 

Primed and painted mold with high gloss spray paint.  Let dry and covered with carnauba wax, liberally applied.  Covered oil filter and placed mold in place.  Here I have it taped to my swivel chair so I can spin it around while layering on the fiberglass.

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All my fiberglass stuff in one place, ready to go.  I ended up using four sheets of glass like you see below.

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After it was glassed I placed some angles over the oil cooler flanges to make it nice and neat and square.

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Let it cure and it popped off the mold with a little prying.  That yellow residue is wax.  I used too much.

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While the duct was curing I tackled the front honeycomb rib which interferes with some items on the panel.  Here I trimmed the area for the audio panel.

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Here the AP gets a little cutout and you can see whats next to cut so I can get to my switches.  I’m not relocating them.

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 Posted by at 2:59 PM